martedì 10 agosto 2010

Press Specific Pressure


Press Specific Pressure – Metric Units

To calculate Specific Pressure on the die face:

Ps   =    Press tonnage ÷ container area

Ps   =    Press tonnage x 1000 / p (container ID)2 / 4

where Ps is in kilograms/square millimeter and container ID is in millimeters (typically 3% larger than billet diameter.

Billet Dia. – in.
6”
7”
8”
9”
10”
12”
14”
Billet Dia. --mm
152
178
203
228
254
305
356
Container ID-mm
160
185
210
236
262
314
365
Container Area – mm2
20106
26880
34636
43744
53913
77437
104635


Press MTons ¯
Press Specific pressure on Die Face – kilograms/square millimeter
800
39.79






1000
49.74
37.20





1200
59.68
44.64





1400
69.63
52.08
40.42




1600
79.58
59.52
46.19
36.58



1800
89.52
66.96
51.97
41.15



2000
99.47
74.40
57.74
45.72
37.10


2200

81.84
63.52
50.29
40.81


2400

89.28
69.29
54.87
44.52


2600

96.73
75.07
59.44
48.23


2800


80.84
64.01
51.94


3000


86.61
68.58
55.65
38.74

3200


92.39
73.15
59.36
41.32

3400


98.16
77.73
63.06
43.91

3600



82.30
66.77
46.49

3800



86.87
70.48
49.07

4000



91.44
74.19
51.65
38.23
4500




83.47
58.11
43.01
5000




92.74
64.57
47.79
5500





71.03
52.56
6000





77.48
57.34
7000





90.40
66.9

Notes:
1.    Many experts recommend operating with Specific Pressure (die face pressure) in the range of 60 to 80 kilograms/square millimeter.
2.    Many North American extruders operate in the range 50 to 60 kg/mm2.
3.     The optimum range of Specific Pressure will also depend on extrusion practices and the type of profile or bar being extruded.

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